Showing posts with label CAPACITOR. Show all posts
Showing posts with label CAPACITOR. Show all posts

Friday, January 31

FAMILIARIZATION AND IDENTIFICATION OF ELECTRONIC COMPONENTS WITH SPECIFICATION- part 2

FAMILIARIZATION  AND  IDENTIFICATION OF ELECTRONIC COMPONENTS WITH SPECIFICATION (contd)


1.2  CAPACITORS

                        The capacitor is a component which has the ability or capacity to store energy in the form of an electrical charge producing a potential difference (Static Voltage) across its plates. A Capacitor consists of two or more parallel conductive (metal) electrically separated either by air or by some form of a good insulating material.The insulating layer between a capacitor plates is commonly called the Dielectric. The capacitance is a measure of capacitors.

The important specification of capacitors in practical case are


i)                   Capacitance value
ii)                  Voltage rating.

Capacitors are generally classified as fixed and variable.

1.2.1.       FIXED CAPACITORS

In Fixed capacitors whose value cannot be changed. According to the dielectric material used in construction of the capacitors, they are named

i) Paper capacitor       

ii)  Mica capacitor      

iii) Ceramic capacitor                                                

iv) Plastic (Polyester capacitor)

v) Electrolytic capacitor

Symbol of Fixed Capacitor



i)                   PAPER CAPACITOR

This type of capacitor is made between two metal foils. By this arrangement, a large plate area can be concentrate in a small volume and hence high capacitance value.




ii) Mica Capacitors
          




  •  This type of capacitors consists of a number of flat strips of metal foil separated by similar shaped mica strips. Mica acts as the die electric. Alternate plates are connected together. Thus two sets ate formed. Each sets of plates is attached lead wire. The entire unit is encapsulated using an insulating case




iii)                   CERAMIC CAPACITORS


Ceramic capacitors are also called as Disc-capacitors. These are also the mostly used type of capacitors. A ceramic capacitor is constructed with two or more alternating layers of ceramic and a metal. Here the ceramic acts as its dielectric and metal acts as its electrodes. These ceramic capacitors are non-polarized fixed type capacitors.





iv)                   POLYESTER CAPACITOR 

Polyester capacitors are based around the use of a polyester dielectric. It consist of two metal foil separated by a strip of polyester material such as Mylar. The electrodes of film capacitors may be metallized aluminum or zinc applied directly to the surface of the plastic film, or a separate metallic foil overlying the film. Each metal film or foil is connected to a lead which extends either axially or radially  from the capacitor and encased in  glass or ceramic container.



v)                   ELECTROLYTIC CAPACITORS

Electrolytic Capacitors are generally used in the applications where very large capacitance values are required. The electrolytic capacitors have a metallic anode covered with an oxidized layer generally used as its dielectric. Another electrode of a capacitor is a non-solid or solid electrolyte. Most of the electrolytic capacitors are polarized. These capacitors are categorized according to their dielectric material. Mainly these are categorized in to three classes, they are given as
·          Aluminium electrolytic capacitors: Here aluminium acts as its dielectric.
·         Tantalum electrolytic capacitors: Here tantalum pent oxide acts as its dielectric.
·         Niobium electrolytic capacitors:Here niobium pent oxide acts as its dielectric












1.2.2. VARIABLE CAPACITORS


A variable capacitor is a capacitor whose capacitance may be intentionally and repeatedly changed mechanically or electronically.


i) AIR GANG CAPACITOR
         
           
Gang capacitor is a group of capacitors ganged together the dielectric is air. It is a stator rotor type variable capacitor which consists of  two sets of metal plates. The fixed plates are connected together to form the stator. The movable plates are connected together on a shaft shaft to form rotor. By rotating the shaft change the common area between the plates thus the capacitance is varied.


Gang capacitor with symbol

ii) TRIMMER CAPACITOR


In trimmer capacitor two plates separated by a sheet of mica. A screw adjustment is used to vary the distance between the plates, thereby changing the capacitance.




1.3. INDUCTORS

An inductor is a passive electronic component that stores energy in the form of a magnetic field. In its simplest form, an inductor consists of a wire loop or coil. Inductance is the property of inductors by which it opposes any change in the current flow through it. 
         
The specifications of inductors are:i) Inductance value ii) Current rating. 
         
           The values of inductors will be written on it. Inductors may be classified as fixed and variable types.

i) FIXED INDUCTORS

           Based on the type of core material used fixed inductors may be classified as air core, iron core and Ferrite core inductors.

a) AIR CORE INDUCTORS

This type of inductor is made from thin copper wire wound over a former made of thick card board. It has low value of inductance.
Air core Inductor



b) IRON CORE INDUCTOR

This type of inductor is made of copper wire wound on a laminated iron core. Laminated iron core is used to avoid the eddy current losses. Laminated core consists of thin iron sheets pressed together and insulated from each other

iron core inductor


c) FERRITE CORE INDUCTOR

 In this  type, a coil of wire is wound on a solinoid core made of ferromagnetic material called ferrite.  It is used for its properties of high magnetic permeability coupled with low electrical conductivity which helps prevent eddy currents
Ferrite core Inductor




ii) VARIABLE INDUCTOR
       
     
Probably the most common type of variable inductor today is one with a moveable ferrite magnetic core, which can be slid or screwed in or out of the coil. Moving the core farther into the coil increases the permeability, increasing the magnetic field and the inductance. Many inductors used in radio applications (usually less than 100 MHz) use adjustable cores in order to tune such inductors to their desired value.



1.4. TRANSFORMERS
            
           
The transformer transfer energy from one coil to another through magnetic flux linkage. Basically a transformer a transformer consists of two or more coils wounded on  the same core placed close enough so that magnetic lines of force from one coil will cut the turns of other coil. The coil which input voltage applied is called primary winding and the coil in which the voltage induced due to changing magnetic flux is called the secondary winding.
Specifications of transformers are
 i) voltage rating ii) current rating iii)power rating iv) frequency range

i) POWER TRANSFORMER


They are mainly used as step up and step down transformers. They are designed to handle large power. The materials used for core of these transformers are laminated iron or silicon steel. In step up transformer number of turns in the secondary is more than that in the primary and vice versa for step down transformer. Step down transformers are extensively used in DC power supplies.

                    


ii) INTERMEDIATE FREQUENCY TRANSFORMER (IFT)


The design of high frequency circuits is comparatively difficult. So, in radio receivers, radio frequencies are reduced to lower frequency called intermediate frequency.  Intermediate frequency transformer (IFT) is a device that tunable to IF. The standard IF in radio reception is 455kHz. IFT is designed to respond this frequency only. This achieved by using parallel capacitors across primary and secondary windings. The assembly of IFT enclosed in an Aluminium can includes a capacitance of 40pf and an inductance of 3mH.

           
iii) AUDIO FREQUENCY TRANSFORMER


These transformers are used in AF applications for voltage, current and impedance transformation. Input output transformers are the popular name for the AF transformers. Input transformers are used to couple a low impedance source such as microphone with a high impedance circuit like amplifiers. Output transformers are used in PA system, radio receivers etc.,  to match the high output impedance of an amplifier with loud speaker having low impedance.

iv) PULSE TRANSFORMER

A pulse transformer is a transformer that is optimised for transmitting rectangular electrical pulses constant amplitude. Pulse transformers are widely used in power circuits for isolate between low power and high power circuits. Example SCR triggering circuits.

Power transformer and symbol





Thursday, January 23

FAMILIARIZATION AND IDENTIFICATION OF ELECTRONIC COMPONENTS WITH SPECIFICATION

FAMILIARIZATION  AND  IDENTIFICATION OF ELECTRONIC COMPONENTS WITH SPECIFICATION

AIM:

To study and familiarize
1. Passive components like resistors, capacitors, inductors and transformers.
2. Active Components like diodes Transistors etc.
3. Integrated circuits. 
4. Miscellaneous components like switches, fuses, relays, wires, cables, crystals, Displays, heat sink etc.

COMPONENTS REQUIRED:

Resistors, capacitors, inductors, transformers, diodes, transistors, wires cables etc.

THEORY

Electronic components  can be classified into

1. Passive Electronic Components 
2. Active Electronic Components 

1. PASSIVE ELECTRONIC COMPONENTS

Components like resistance, capacitance inductance are examples of passive components. These components by themselves are not capable of amplifying or processing of electric signal. 

1.1 RESISTORS
Resistance is the fundamental property of a conductor to oppose the flow of current through it. Unit of resistance is ohm (Ω). Resistors are components which exhibit the property of resistance. Specification of resistors are i) Resistance value ii) Power Rating iii) Tolerance. Resistance value and tolerance are obtained from colour coding and power rating is proportional to the size of resistance.

1.1.1 FIXED RESISTORS

A fixed resistor is one whose value does not change. Fixed resistors are following types
i) Carbon composition resistors.
ii) Carbon film resistors.
iii) Metal film resistors.
iv) Wire wound resistors. 

i) CARBON COMPOSITION RESISTORS
The resistors are constructed by mixing carbon powder and china clay in a proportion to produce the desired value of resistance. A rod of this mixture about 5mm length is covered with an insulating material for insulation and mechanical strength. Its two ends are joined to metal caps with leads of tinned wire. The readily available resistance value of these type resistors are 1Ω to 10MΩ with power rating 1/8W , 1/4W, 1/2W, 1W,2W and tolerance from 5-20%.

Carbon Composition Resistor and circuit symbols for resistors



Resistor Colour Code Table
Color
Ist-color band
(Ist value)
IInd-color band
(IIndvalue)
IIIrd-color band
(Multiplier)
IVth-color band
(Tolerance)

Black
0
0
1

Brown
1
1
10

Red
2
2
102

Orange
3
3
103

Yellow
4
4
104

Green
5
5
105

Blue
6
6
106

Violet
7
7
107

Grey
8
8
108

White
9
9
109

Gold
-
-
0.1
+/- 5%
Silver
-
-
0.01
+/- 10%
No color
-
-
-
+/- 20%
ii). CARBON FILM RESISTORS
Carbon film resistors are made with a deposition process. At high temperature and under a high pressure, a ceramic carrier is held in hydrocarbon gas. The crystalline carbon is pyrolytically deposited on the ceramic substrate. The desired resistance value can be obtained by choosing the right layer thickness, and by cutting a spiral shape in the carbon layer. The helical cut in the film increases the length of the current path. By decreasing the pitch of the helix, the length of the resistive path increases, and therewith the resistance value increases. 
Carbon Film Resistors

iii). METAL FILM RESISTORS


Metal Film Resistors

These resistors are made from small rods of ceramic coated with metal such as a nickel alloy or a metal oxide such as tin oxide. The value of resistance is controlled firstly by the thickness of the coating layer; the thicker the layer, the lower the value of resistance. Also by a fine spiral groove cut along the rod using a laser or diamond cutter to cut the carbon or metal coating effectively into a long spiral strip, which forms the resistor. Metal film resistors can be obtained in a wide range of resistance values from a few Ohms to tens of millions of Ohms with a very small TOLERANCE. For example a typical value might be 100KΩ ±1% or less i.e. for a stated value of 100KΩ the actual value will be between 99KΩ and 101KΩ. Generally 5 band colour code is adopted in metal film resistors.
iv). WIRE WOUND RESISTORS
Wire wound resistors

The Wire wound resistors are very variable in construction and physical appearance. Their resistive elements are commonly lengths of wire, usually an alloy such as Nichrome (Nickel/Chromium) wrapped around a ceramic or glass fibre rod and coated in an insulating flameproof cement film. They are normally available in quite low values of resistance (single ohms to a few Kilo ohms) but can dissipate large amounts of power. 

1.1.2 VARIABLE RESISTORS              
   
A variable resistor is an electronic component for change the resistance according to our needs in an electronic circuit. The value of resistance can be changed by sliding a wiper terminal across a resistive material. Variable resistors are classified as carbon film and wire wound resistors. Potentiometer, preset and rheostat are examples of variable resistors.

Symbol of Variable Resistors



a) RHEOSTAT
  Rheostats are variable resistors used in high power applications. They are constructed by winding former with a Nickel Copper wire in oxidation form. Former is usually 15cm to 30cm long, round shaped, made of ceramic and coated with vitreous enamel. A movable contact can be slided through an iron rod. Threading type terminals are provided for external connections.
Rheostat


b) POTENTIOMETER 
Potentiometers are mechanical variable resistors with three connections, two fixed and one moveable. They act as voltage dividers and as such alter the voltage in a circuit. 

i) WIRE WOUND POTENTIOMETERS

  A resistance wire is wrapped between two fixed connections. One fixed connection is attached to the electrical supply, the other to ground. The third moveable connection is moved across the coil by a wiper in a similar fashion to a rheostat. The variable voltage output is taken from this point. 
Wire wound potentiometer


ii) CARBON FILM POTENTIOMETER

This  type of potentiometers are formed by depositing carbon composition ink on an insulating body, which in most of the cases is phenolic resin. This is one of the most commonly used materials for the pots that is quite cheap and has resolution better than the wire wound potentiometers. This used for low power application below 3W
Carbon Film Potentiometer

c) PRESET  
Preset
  The presets are a type of variable resistor. They are used when a value needs to be set within a circuit. Some presets consist of a single turn adjustment. This can be rather course when an accurate setting is required.
d) LIGHT DEPENDENT RESISTORS (LDR)

The Light Dependent Resistor or Photoresistor, which is a passive electronic component, basically a resistor which has a resistance that varies depending of the light intensity. They are used as light sensors.
                                          
                                                                                             
LDR with circuit symbol